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63 projects cover 45 industries and are distributed in 25 provinces (autonomous regions and municipalities directly under the Central Government), involving discrete intelligent manufacturing, flow-based intelligent manufacturing, network collaborative manufacturing, large-scale personalized customization, and remote intelligent maintenance services. The model reflects a wide range of industry, regional coverage and strong pilot demonstration value. Regarding the selection of the project and the focus of the next step in the project, Li Dong, Director of the Ministry of Industry and Information Technology of the Ministry of Industry and Information Technology, made an authoritative interpretation when he accepted an interview with the China Industry News reporter.
Project selection highlights the level of intelligence
China Industry News: How are 63 smart manufacturing pilot demonstration projects selected? Compared with previous years, what are the characteristics of the 2016 Smart Manufacturing Pilot Demonstration Project in industry distribution and regional coverage?
Li Dong: According to the overall deployment of the "Smart Manufacturing Pilot Demonstration 2016 Special Action Implementation Plan" released in March this year, more than 60 pilot demonstration projects will be selected. In April of this year, we organized relevant experts and, after full investigation and research, compiled the “Elementary Conditions for 2016 Smart Manufacturing Pilot Demonstration Project†as the main basis for project selection. In early May, the "Notice of the General Office of the Ministry of Industry and Information Technology Concerning the Implementation of the 2016 Smart Manufacturing Pilot Demonstration Project Recommendation" was issued. The pilot projects for pilot projects were organized by local industrial and informatization authorities. In June, relevant departments of the Ministry of Industry and Information Technology jointly organized experts to review and evaluate the project's advanced nature, implementation status, continuous improvement plan, demonstration role, industry status, etc., and comprehensively considered factors such as industry distribution, regional distribution, and pilot demonstration model composition. The results of the review were reviewed and approved by the Ministry, and after the public announcement was made as required, 63 demonstration projects for smart manufacturing pilots were finalized during the year.
This year's national 63 smart manufacturing pilot demonstration projects have a high level of intelligence and reflect a wide range of industry and regional coverage. From the perspective of regional distribution, the 63 projects are distributed in 25 provinces (autonomous regions and municipalities directly under the Central Government); in terms of industry distribution, a total of 45 industries are covered; 25 projects involving “China Manufacturing 2025†in the top 10 areas are listed. Others There are 38 manufacturing industries; from the pilot demonstration model, there are 23 flow-based intelligent manufacturing, 31 discrete-type intelligent manufacturing, 4 network-based collaborative manufacturing, 6 large-scale personalized customization, and 8 remote maintenance services; From the perspective of 11 central enterprises, 17 local state-owned enterprises and 35 other types of enterprises.
Last year implementation exceeded expectations
China Industry News: In the pilot demonstration process, what are the specific requirements for the selected enterprises? How is the goal of "two upgrades and three reductions" set?
Li Dong: During the pilot demonstration process, on the one hand, the company is required to continue to improve and improve, continuously improve the level of smart manufacturing, reduce operating costs, shorten the product development cycle, improve production efficiency, reduce the rate of defective products, and improve energy efficiency. Continuous improvement of the indicators. On the other hand, the Ministry of Industry and Information Technology, various localities, industry associations and so on will carry out various forms of publicity and promotion activities. We require the active participation of enterprises, in particular, to allow companies in the industry to visit and study in the field, and contribute to the intelligent transformation of the manufacturing industry. power.
The implementation plan of the "Smart Manufacturing Pilot Demonstration 2016 Special Action" put forward the goal of "two upgrades and three reductions": the intelligent workshop/factory pilot demonstration project will continue to increase in 2 to 3 years, reduce operating costs by 20%, and shorten the product development cycle. 20%, 20% increase in production efficiency, 10% decrease in defective product rate, and 10% increase in energy efficiency. The proposed goal, on the one hand, refers to the effects of foreign advanced countries to promote smart manufacturing; on the other hand, it fully considers the effect evaluation of 46 smart manufacturing pilot demonstration projects before and after implementation in 2015.
China Industry News: Did the effect of the implementation of the 46 smart manufacturing pilot demonstration projects last year reach the expected target? What are the difficulties in the current promotion of smart manufacturing?
Li Dong: The 2015 special campaign brought good response in all regions and industries across the country and achieved initial results. The pilot demonstration project has achieved remarkable results. According to the preliminary spot check statistics, the number of pilot demonstration projects for 35 digitized workshops/digitalized factories reduced the average operating cost by 21%, the average product development cycle by 35%, the average production efficiency by 38%, and the defective product rate. The average reduction was 27%, and the energy efficiency increased by an average of 9.5%, exceeding the expected goal of “two promotions and three reductions†proposed by the special action.
During the implementation of special operations, we inevitably encountered some difficulties. The first is that enterprises are not very aware of the urgency of implementing smart manufacturing, and many are still waiting to see it. Second, the implementation of smart manufacturing requires early investment, especially in the current economic downturn, corporate development is facing difficult choices. Another issue is the development of the environment. At present, there are lags, inadequacies, and inconsistencies in the key technical standards for smart manufacturing. The standards and standards that are closely related to intelligent manufacturing, such as the Internet of Things and big data, have not yet been unified, resulting in compatibility. Poor, integration is difficult.
Will receive four policy support
China Industry News: What preferential policies can be enjoyed by enterprises listed on the pilot demonstration list?
Li Dong: At the beginning of the special action, we clarified the general idea of ​​fully mobilizing the enthusiasm of enterprises for pilot demonstrations and stimulating endogenous motive force. In the project selection, the company will first try first, invest in advance and start operations, and have remarkable growth. The project, as an important condition, highlights the main role of the company in carrying out integrated innovation, engineering application, industrialization, and pilot demonstration. It also makes full use of various types of funding channels to provide incentives and post-subsidy, and takes advantage of pilot demonstration companies to gather industry advantages in production, research, and research. Strengthens and promotes the integrated innovation of key technology equipment, software, and intelligent manufacturing equipment.
In terms of policy support, the first is to make full use of existing funding channels such as special construction funds and give priority support to the intelligent transformation of enterprises. The second is to add the eligible intelligent manufacturing equipment to the “Guiding Catalog for the Promotion and Application of the First Set of Major Technical Equipment†in time, and to include the pilot scope of the first set of major technical equipment insurance compensation mechanism. The third is to promote the intelligent transformation and traditional manufacturing in the ten key areas of “Made in China 2025†through intelligent manufacturing to specifically support key technology and equipment innovation, application and industrialization, especially with software, network infrastructure and information security, and intelligent manufacturing standards. Integrated Innovation and Application in Industrial Intelligence Transformation. The fourth is to use major technical equipment taxation policies to support the innovation and development of intelligent manufacturing equipment and improve the core competitiveness of enterprises.
China Industry News: After the pilot demonstration project is finalized, what are the next plans?
Li Dong: First, increase publicity efforts. Organize the National Smart Manufacturing Pilot Demonstration Experience Exchange Conference to mobilize pilot demonstration projects to set up a dedicated exhibition at the 18th International Industry Fair this year. Before the end of the year, the organization will complete the compilation of typical cases for the 2016 pilot demonstration projects. The media channels provide in-depth coverage of the relevant actions. The second is to strengthen communication and promotion. In the second half of the year, organize the exchange of experience and model promotion work in related industries. At the same time, give full play to the role of local and industry associations, innovate in communication and promotion methods, and accelerate the exchange and promotion of pilot demonstration experiences in regional and sub-sector industries.
According to the general requirements of the Ministry of Industry and Information Technology on implementing the "Made in China 2025" and "6+1" special actions, the Ministry of Industry and Information Technology continued to implement the "Smart Manufacturing Pilot Demonstration 2016 Special Action" this year, and recently confirmed and announced 63 in 2016. List of smart manufacturing pilot demonstration projects.