• Model NO.: X(S)N-55
  • Condition: New
  • Automatic Grade: Automatic
  • Type: General Rubber Machinery
  • Weight: <50 Tons
  • Voltage: 380V
  • Warranty: 2 Years
  • Name: Rubber Internal Mixer
  • Trademark: Qishengyuan
  • Specification: CE SGS ISO
  • HS Code: 847780000
  • Certification: CE, ISO
  • Customized: Customized
  • Structure: Horizontal
  • Type of Tire Machinery: Rubber Regeneration Machinery
  • Power: 10~100kw
  • Using Life: ≥15 Years
  • Type of General Rubber Machinery: Rubber Kneader
  • Function: Rubber Mixing
  • Transport Package: Wooden Case
  • Origin: China

CE Certification X (S) N Series Banbury Rubber Dispersion Kneader Machine, Rubber Internal Mixer

Taiwan Technology Rubber Internal Mixer Machine & Plastic Internal Mixer Machine

Taiwan Technology Rubber Internal Mixer Machine & Plastic Internal Mixer Machine



Brief description

1.Excellent sealing performance(copper sealing ring)
2.No leakage of  powder /oil-proof
3.Automatic and manual interaction
4.Rotors:chroming carbide alloy ,15 silk
5.Type of rotors:standard two-wing tangential rotor ,four-wing synchronous rotor ,welded up alloy rotor and cylindrical intermeshing rotor


 
Mixing chamber:
 
It consists of a "W" shape body and two side boards made of high quality steel plates by means of extrusion forming and welding, which are jacked to take the flow of cooling water or steam. It is plated with hard chrome on its internal walls.
 
Thermal Resistance:

 
There is a plug-in thermal resistance in middle section of the bottom of the chamber to be connected to electrical system to inspect and display the temperate.
 
The rotors: 
 
It is designed to the hollow blades of Banbury type. The hollows are connected with axial hole of rotor shaft used as cooling or heating passage. The top edges of blades and the end faces of ~ rotor shaft are surface welded with cobalt-base hard alloy and grinding, then plating with hard chrome and polishing.
 
Cooling/heating system:
 
A common piping system is used .Cooling water/steam/medium oil is led in three ways into the cavities of the rotor wings ,the mixing chamber and the ram to cool or heat stock in a circulation way. 
 
Tilting mechanism:
 
 It consists of a rotor with brake, cycloidal gear reducer, TP type worm and worm gear, etc.. It is able to actuate the mixing chamber tilting by 140° around the front rotors.
 
Dust sealing device:
 
At the joint between the top of the mixing chamber and the cantilevered arm of the machine frame, the dust sealing assemblies with curved slotted partings are used obtaining an excellent and reliable sealing purpose.
 
The end face of the rotor is sealed by end contact sealing with nor oil-lubrication and is seals well and is wear-resistant and durable.
 
Main driving system:
 
It is comprised of the main motor,the speed reducer and the connecting gearbox to drive the two rotor shafts rotatingat differential or same speed in oppsite directions.
 
Pneumatic control system:
 
The PLC commands the bid-directional cylinder to drive the ram going up and down.In case the mixing is over load,the ramfloats up automatically to protect the motor from operation at over load.The ram can be forcibly lifted manually ,if necessary.


 
Specifications:
 
1. The plastic materialin airtight plastic pressure under the condition of refining or mixed refine, high production efficiency, low labor strength, stable quality. The two edges rotor shearing type, the production process the plastic materials that can be fully tear make the material shear well reach dispersion and evenness.
 
2. The edges of the rotor peak surfacing wear-resisting hard alloy, and mixing rubber room and material part of the contact all use hard chromium plating fine polishing processing. Mixed refine chamber adopts clip set of type structure, can be out water/steam/medium oil, have good cooling or heating effect, adapt to all kinds of refined rubber refining technological requirements of the plastic.
 
3. From the back door charging, mixing rubber room maximum flip 140 ° forward unloading, and according to the customer requirement of process can be arbitrary regulation Angle, facilitate next process of connection.
 
4. The switch on the "w" type, facilitate materials can be fully mixing rubber or refining.
 
5. The electric control system the programmable logic controller (PLC), has the alarm, unloading operation, manual/automatic conversion, chain security protection function.

Model

X(S)N-20*34

X(S)N-35*30

X(S)N-55*30

X(S)N-75*30

X(S)N-110*30

Total Volume of Kneading Chamber (L)

45

75

125

175

250

Total Volume of Mixing Chamber(L)

20

35

55

75

110

Driving Motor Power(KW)

30

55

75

110

185

Tilting Motor Power(KW)

1.5

2.2

2.2

3.0

7.5

Tilting Angle

140°

140°

140°

140°

140°

Rotational Speed of the Rotor (Front/Rear)(r/min)

34/28

30/24.5

30/24.5

30/24.5

30/24.5

Pressure of Compressed Air(Mpa)

0.6-0.8

0.6-0.8

0.6-0.8

0.6-0.8

0.6-0.8

Flow Rate of Compressed Air
(m³/min)

≥0.7

≥0.9

≥1.0

≥1.0

≥1.5

(Rubber Mixing)Pressure of Cooling Water(Mpa)

0.2-0.4

0.2-0.4

0.2-0.4

0.2-0.4

0.2-0.4

(Plastication)Pressure of Heated Steam(Mpa)

0.5-0.8

0.5-0.8

0.5-0.8

0.5-0.8

0.5-0.8

Overall Dimension(L*W*H)(mm)

3100*1300 *2450

3200*1900*2945

3300*1900*2900

3760*2143*3135

4075*2712*3580

Gross Weight(kg)

4500

6500

7800

10.23

14.97

 

 
 FAQ

1,Are you manufacturer?
 
Yes,we are BV approved rubber products manufacturer in China.
 
2,Can you design new product for us?
 
Yes,we have a professional development team that make new products according to your requirements.
 
4,What's your payment term?
 
Common is 30% deposit by T/T,the balance paid against shipping documents.
Or L/C at sight.
5,Are you near to Qingdao airport?
 
Yes,only within 1.5hours.
And within 1 hour to Qingdao sea port.
50 minutes to Qingdao Railway Station.
 
6,Do you have any certificate of your products?
 
Yes, CE, BV, SGS,


 
Packaging & Shipping
 
 WOODEN CASE ,COSCO ,MSK 
 
Company Information
 
----1.It has specialized in rubber machinery for nearly 30 years; 
----2.It is a 100% real manufacturer, rather than a trading company;
----3.We give 36 months quality guarantee and long-term technical support.
 
Qingdao Qishengyuan Machinery Co., Ltd. is one of the important backbone enterprises in rubber machinery industry in China and is the member of Shandong machinery union company.
 
Our company owns powerful technical strength, advanced techniques, the best design and a strict quality guarantee system, and owns a high reputation in Chinese rubber machinery industry.
 
The main products are plate vulcanizing presses, open rubber mixing mills, Banbury intensive kneaders, extruders and rubber and reclaimed rubber machinery.
 
The products have been sold to more than 20 provinces and cities in China and have been exported to more than 10 countries and areas. All of the products are designed visually by three-dimension CAD design, quickly built module, limited element analysis, analogue action and interfering inspection.
 
 The combination of three-dimension CAD system and Internet guarantees the synchronization with international advanced technology. The combination of three-dimension CAD and CNC numeral process center realizes the transit from traditional manufacture to modern three-dimension manufacture. At the same time, our company keeps good contact with several universities and research institutes.
 
Our company takes "To live by quality, To develop by reputation, To innovate by science and technology, To keep improving all the time" as management idea, and insists on the principle of "Quality is the first, Reputation is first, Client is the first". We will provide you with the best service.
 

 

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