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So far, most of the machining enterprises in China's machine tool industry still use the traditional methods of labor and special machines. This backward machine tool loading and unloading production mode, with the gradual disappearance of demographic dividends, has forced the machining enterprises to transform themselves into automated production. . Therefore, the use of robots to automatically modify the loading and unloading of existing machine tools is urgent. In the second half of this year, Martin Luther cooperated with Martin Luther and other professional robot manufacturers and integrators to adopt automated integration of gantry and articulated industrial robots, focusing on bearings, gears, piston rods and other machining enterprises. Automation technology transformation service.
How to carry out robotic automation technology transformation for existing machine tools?
The automatic transformation of existing machine tools mainly uses industrial robots to change the way the workpieces are loaded and unloaded in the machining process. Robots are used to replace manual and special machines to complete the loading and unloading of workpieces, work rollovers, and process conversions. Zero or no personnel are used to achieve zero. Parts processing unit and production line can realize 24-hour high-volume, automated processing.
First, the design principle of the machine automation system for loading and unloading of machine tools:
Because the transformation project is carried out under the existing conditions of the factory floor, compared with the new project, it will be subject to many objective conditions. Therefore, the engineering project system design must be:
1, personalized. To meet the actual needs of the plant, it can fully meet the needs of automated production and solve key problems.
2, economical. Focusing on the cost-effectiveness of the project, under the premise of meeting the requirements of automated production, it is simple because of simplicity, not seeking luxury, and spending as little as possible to save on renovation costs.
3, maximize. With the same renovation costs, we can do our utmost to improve the degree of automation and automation, and increase production with little or no labor.
Second, the machine tool automation project flexible solution:
Because the renovation project is carried out under existing conditions, the key issues must be flexibly addressed:
1, the choice of industrial robots. According to the effective height of the workshop, production beats, use gantry (truss type) or articulated robots.
2. The layout of robots and machine tools: The machine tools and robots on the automation of processing units and production lines, according to the site area of ​​the workshop, under the premise of improving the production cycle, using L-shaped, ring-shaped, "product" characters, "a "Word layout.
3, while the production, while the transformation. The installation and commissioning of the loading and unloading robots are separated from the machine tools, so that the production and transformation are correct.
Third, the scientific demonstration of machine tool automation transformation project Martin Luther's machine tool automation reform project, using integrators, robot suppliers, customers tripartite linkage mechanism, from the Martin Luther completed the machine tool loading and unloading robot automation transformation project, the robot not only from The role of replacement laborers in reducing labor costs is even more important to fully satisfy the flexible processing of multi-species and large quantities of mechanical parts and components, which fully reflects the high production efficiency, flexible process modification, and the superiority of improving product quality, enabling companies to The traditional processing is completed with the transformation of smart manufacturing.
The demonstration of feasibility and operability is the precondition for the implementation of the automation of the machine tool loading and unloading project. Combine the expected goals of the transformation project with the existing actual conditions of the factory to consider it in an integrated way, form a plan, verify it repeatedly, reduce errors, and avoid investment risks.
First, site survey. The project design engineer must visit the site personally to inspect the existing conditions of the workshop and fully grasp the first-hand information.
Second, data analysis. Including the existing machine tool equipment, processing technology, processes, output, workpiece variety, material, weight, shape, size, precision, etc., all according to the data.
Third, repeated verification. The transformation plan made by the integrated design for the engineer must fully communicate with the customer's leadership, functional staff, and production line workers to reach a consensus and constantly modify and improve the solution to ensure that it is perfectly safe.